Case Studies

TRIM^® MicroSol^® 590XT Improves Safety, Reduces Cost, and Enhances Efficiency in Aerospace Machining Operations

An aerospace manufacturer struggled with coolant instability, requiring frequent additive adjustments to maintain performance. Master Fluid Solutions^® introduced TRIM^® MicroSol 590XT for a three-month trial, which provided consistent stability, lowered costs, and improved safety. Impressed by these results, the company converted all 60 machines to MicroSol 590XT, achieving notable operational enhancements.

THE CHALLENGE

A prominent aerospace manufacturing company encountered persistent issues with their previous coolant, which regularly split and demanded daily additives to maintain consistent concentration levels. This instability led to operational inefficiencies and increased maintenance. Complicating the problem was the frequent oily residue left, resulting in slippery machine surfaces that posed a safety hazard. The operators, who needed to step on machine tables to fixture large parts, faced an increased risk of slip-and-fall injuries. With a facility housing 60 machines, this challenge not only threatened safety, but also increased costs and operational risk.

THE SOLUTION

Master Fluid Solutions conducted an in-depth assessment of the facility’s coolant issues and recommended a trial run of TRIM MicroSol 590XT for three months. Formulated as a microemulsion coolant with robust stability features, MicroSol 590XT is environmentally friendly and designed to meet aerospace approvals. The coolant’s innovative design minimized the need for additives and provided long-term stability, reducing daily maintenance tasks. It left minimal residue, ensuring machine tables stayed protected while being safe for operators, and offering protection for sensitive alloys used in aerospace manufacturing. Throughout the trial, MicroSol 590XT consistently met safety and performance requirements.

THE RESULTS

The switch to TRIM MicroSol 590XT produced transformative results for the company. Coolant consumption and associated costs decreased by nearly 40% in the first year alone, thanks to the coolant’s stability and longevity. Workplace safety improved dramatically, with slip-and-fall injury reports plummeting by 80% as oily residue buildup was significantly reduced. Operators noted that machine tables were no longer sticky or greasy, which made accessing large parts for setup far safer and easier. The consistent performance of MicroSol 590XT led the company to implement it across all 60 machines, and operators and managers alike praised the coolant for its environmental safety and operational reliability.

THE NUMBERS

40% reduction in coolant consumption and costs in the first year
80% decrease in slip-and-fall injury reports
Minimal oily residue on machine tables, enhancing safety and ease of access for operators

Master Fluid Solutions^®, TRIM^®, and MicroSol^® are registered trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions.