Case Studies

The customer’s previous metalworking fluid created excessive mist during the milling process, ultimately hindering visibility, impacting tool life, and contributing to an unsafe work environment for employees. In addition to this issue, the coolant also contained high Volatile Organic Compounds (VOCs), organic compounds with high vapor pressure at room temperature. These compounds posed an environmental concern and negatively affected the machining process.

Recognizing the urgent need for a solution, the company sought the expertise of a specialist from Master Fluid Solutions^®. After evaluating the situation, Master Fluid Solutions recommended TRIM^® MIST, a surface-active, synthetic coolant concentrate for spray mist operations. It is a clear, virtually odorless fluid that controls the overspray common with standard cutting and grinding fluids. It works well where spray mists are used on boring mills and high-speed face milling.

The company adopts Master Fluid Solutions’ recommendation after a 90-day trial period with TRIM MIST. The outcomes exceeded expectations, leading to substantial improvements. Implementing TRIM MIST resulted in a remarkable 80% reduction in coolant consumption. This benefit not only optimized machining efficiency but also minimized the environmental impact. The reduced coolant usage translated to cost savings and eliminated excessive mist, creating a safer and more comfortable work environment.